Paint robots are extensively used across various industries. They are commonly found in factories that manufacture laptops and smartphones, in healthcare facilities requiring a sterile finish on delicate instruments, and in the painting processes of motorcycles to ensure a flawless and durable coating.
ABB
The ABB spray painting robot is a high-speed, accurate painter that has the ability to accurately apply multiple colors in one pass. It also has the ability to track a vehicle’s body, which helps it create a smooth and consistent finish. The coating is water-based, which makes it easy to clean. It also reduces the use of chemicals. It is safe for use in a wide range of applications.
The RB 1000i-S paint atomizer mounted on the ABB robot improves transfer efficiency by upwards of 10% and significantly reduces paint waste. This helps save money and energy, as well as lower CO2 and VOC emissions. The new atomizer also extends the service life of existing ABB robots. The RB 1000i is available as an upgrade kit for existing robots, or as a replacement service kit to replace the steering air nozzle and bell cup.
ABB’s PixelPainter robot reimagines the car painting process with an award-winning, patented technology that enables a wide range of colors and patterns to be applied to vehicles in less than 30 minutes per job. The robot’s design is unique, allowing it to be operated without a human operator. This eliminates the need for masking materials and reduces production time by half. The unique design eliminates the use of expensive masking materials and reduces production costs up to 60%.
ABB’s robots use water-based paints, unlike traditional robotic systems. The paints can be reused and recycled, reducing waste. Its spray head tracks closely to the body of the vehicle, ensuring that all areas of the body are coated. The spray head can apply multiple colors at once, reducing production time as well as the need to mask and unmask. Additionally, it does not require airborne misting, which removes the need for ventilation and reduces energy consumption.
The IRB 5500 FlexPainter is a paint robot with integrated process control, which allows for maximum system savings. The system is compact and lightweight, with a multilingual, user-friendly FlexPaint pendant. It also includes RobView 5, a customizable PC software that allows for the supervision of paint cells. This enables the IRB 5500 to work in a variety of environments without the need for extensive modifications. This allows for higher productivity and better product quality. The ABB IPS paint system has been synchronized to the IRC5P motion control system, offering fast and reliable process controls, along with major paint savings. The IPS system also includes color change valves and air and paint regulation. ABB’s robot can handle various accessories to allow for flexible integration.
Aaron
Aaron is a robotic arm which can be used in a wide range of applications. The main difference between it and other industrial robots lies in its ability to identify different colors and correctly apply them. The device is equipped with a camera and a color sensor that can detect the color of a workpiece. This system enables the machine to perform a number of tasks more effectively and at lower costs. However, it is important to understand that the device is not a fully automated system and requires human input to function properly.
In 1973, Harold Cohen developed a computer-based painting system called AARON. While working on AARON, Cohen was interested in the potential of computers to make art. He also wanted to see if a computer could paint, not with pixels but with real paint on an actual canvas. This is what he achieved with AARON, which can create paintings based on 130 brushstrokes. This isn’t a perfect tool for art making, but it gives an interesting look at how a machine interacts with a medium.
As production times are reduced and productivity is increased, robotic spray painting systems have become increasingly popular. These systems are flexible and allow you to change between products quickly. They can also be adapted to fit the size and shape of a part. They are therefore ideal for top-tier automotive applications as well as smaller items, such as furniture and bicycles.
A robotic spray painting system is a multi-degree of freedom mechanical system consisting of three parts: the base, the robot arm and the end effector. The arm’s mechanical structure is complex, and includes a servo controlled joint, a nozzle attachement and a wrist which can be moved in different directions. The end effector is attached to the wrist and can be either a two-finger or multiple-finger gripper. A robot arm may have four to nine degrees freedom depending on its application.
Robotic paint systems not only save money, but also reduce production errors and free up valuable space. In addition, they can provide better control of paint and fluid flow. These systems ensure that surfaces are properly cleaned and prepared before robots start spraying. Depending on the application, they can also offer closed loop paint process control or positive displacement. The former allows you to monitor the amount of coating being applied and avoid over or under film build, while the latter is a more cost-effective way to control the flow of liquids. This system is a great alternative to manual methods and can be used in many different environments. Choosing a manufacturer that offers comprehensive training and reliable support can help you get the most out of your investment.
Fanuc
Painting robots can improve production speed and quality, reduce costs, and keep workers safe from harmful chemicals. They are also more versatile than manual painting, able to handle a wide range of paint systems and applications. The many options can make it difficult to choose the best one for your business. Consider the size and type of material you will use to narrow down your options. Then look for a manufacturer that offers a variety of robot configurations and can provide support and service to meet your specific needs.
A robot painter can produce a high quality finish with its precise and consistent application of coatings. This consistency results in a better appearance and more accurate film thickness. Additionally, these robots can work continuously without fatigue, leading to increased productivity. These robots can reduce exposure to harmful fumes and chemicals for human workers, improving workplace safety. Moreover, they can help cut down on material waste through accurate mixing and ratio assurance for two-component materials.
When choosing a spray painting robot, it’s important to consider its payload capacity, reach, and programming ease. It should be compatible with your paint type and integrate seamlessly with existing equipment. It’s also important to test the robot’s collision detection and spatial awareness features. Spatial awareness enables the robot to sense its environment and move around obstacles, while collision detection prevents it from moving into areas it shouldn’t be in.
Besides the ability to apply precise and consistent coatings, painting robots can also improve productivity by lowering rework rates and eliminating costly errors caused by human error. Depainting is an expensive and time-consuming process which involves chemical or abrasive removal of existing paint layers on aircraft components. They can also be used to coat medical equipment with corrosion-resistant, fire-retardant and sterile coatings.
Paint robots are more efficient because they don’t need to take breaks or mix additional paint. They can work under a wide range of conditions including changing temperatures and humidity. The harsh solvents found in 2-components paints can be handled by these tools, reducing the risk of exposure and OH&S.
Choosing the right paint robot for your manufacturing operations is crucial for optimal efficiency and cost-effectiveness. ASA offers a wide range of industrial robots for painting and dispensing, including electrostatic applicators and HVLP. We can create a model that fits your needs, whether you need a multi-axis robot or a single axis. Contact us today to learn more about our services or to request a quote. We are looking forward to working with your!
Technical Specifications
The table below presents a detailed comparison of the technical specifications of painting robots from these three companies (Partial models):
| Feature | ABB Painting Robots | Aaron Painting Robots | Fanuc Painting Robots |
|---|---|---|---|
| Drive System | Electric | Electric/Pneumatic | Electric |
| Payload Capacity | Up to 15 kg | Up to 10 kg | Up to 20 kg |
| Reach | 1500-3000 mm | 1200-2500 mm | 1700-3000 mm |
| Positional Accuracy | ±0.05 mm | ±0.1 mm | ±0.03 mm |
| Protection Rating | IP67 | IP65 | IP67 |
| Programming Interface | EasyTeach with advanced path optimization | User-friendly interface with customizable options | iPendant with integrated vision system |
| Spray Gun Options | Multiple types for diverse materials | Standardized for specific industrial use | Wide variety suitable for high-precision requirements |
We at “EVS ROBOTICS” are dedicated to providing top-tier robots, including advanced painting robots, alongside an extensive range of robot-related industrial equipment and gear reducers. Our robust technical support ensures comprehensive solutions tailored to meet industry needs. We are eager to partner with global collaborators to achieve our shared industry aspirations.
