01 Fixed workbench configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding
| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m and 2m arm span optional | 1 Set | |
| Fully digital welding and wire feeder system | 1 Set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1 Set | According to the welding machine model, matching welding guns with different process performance | |
| Welding wire reel frame and rear wire feeding tube | 1 Set | ||
| Robot mount | 1 Set | ||
| Work equipment platform | 3 Sets | Reserved clamp quick change interface | |
| Workstation button box | 3 Sets | Schedule start and stop operations | |
| workstation screen | 2 Sets | Optional | |
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 Set | Optional |
| Weld seam laser tracking | 1 Set | Optional |
02 Single-axis flip positioner configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m and 2m arm span optional | 1 Set | |
| Fully digital welding and wire feeder system | 1 Set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1 Set | According to the welding machine model, matching welding guns with different process performance | |
| Welding wire reel frame and rear wire feeding tube | 1 Set | ||
| Robot mount | 1 Set | ||
| Single axis head and tail positioner | Load 300Kg | 2 Sets or 1 Set | Flip frame: 1.8m*0.8m |
| Workstation button box | 2 Sets or 1 Set | Schedule start and stop operations | |
| Workstation screen | 1 Set | Optional | |
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 Set | Optional |
| Weld seam laser tracking | 1 Set | Optional |
03 Single-axis horizontal turntable configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m and 2m arm span optional | 1 Set | |
| Fully digital welding and wire feeder system | 1 Set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1 Set | According to the welding machine model, matching welding guns with different process performance | |
| Welding wire reel frame and rear wire feeding tube | 1 Set | ||
| Robot mount | 1 Set | ||
| Single axis horizontal rotary table | Load 500Kg | 1 Set | Configuration A: 1.4m*1.1m square workbench Configuration B: ∅1.5m round faceplate |
| Workstation button box | 2 Sets or 1 Set | Schedule start and stop operations | |
| workstation screen | 1 Set | Optional | |
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 Set | Optional |
| Weld seam laser tracking | 1 Set | Optional |
04 Two-axis positioner configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m and 2m arm span optional | 1 Set | |
| Fully digital welding and wire feeder system | 1 Set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1 Set | According to the welding machine model, matching welding guns with different process performance | |
| Welding wire reel frame and rear wire feeding tube | 1 Set | ||
| Robot mount | 1 Set | ||
| Two-axis L-type positioner | Load 300Kg | 2 Sets or 1 Set | ∅0.5m round flower plate |
| Workstation button box | 2 Sets or 1 Set | Schedule start and stop operations | |
| Workstation screen | 2 Sets | Optional | |
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 Set | Optional |
| Weld seam laser tracking | 1 Set | Optional |
01-1 Lightweight parts welding robot workstation-Type A standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m and 2m arm span optional | 1 Set | |
| Fully digital welding and wire feeder system | 1 Set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1 Set | According to the welding machine model, matching welding guns with different process performance | |
| Welding wire barrel trolley and rear wire feeding tube | 1 Set | ||
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 Set | |
| Robot mount | 1 Set | ||
| Single axis flip positioner | Load: 500Kg Applicable fixture size: 1.8m (length)*0.8m (width) | 2 Sets | Reserved clamp quick change interface |
| Public mounting base | 1 Set | ||
| Fully enclosed welding room | 1 Set | Input power main control box, air control box, room lighting, electric rolling shutter door, dust removal equipment installation interface, maintenance ladder and aerial fence |
01-2 Lightweight parts welding robot workstation-Type A standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting| Name | Model specifications | Quantity | Note |
| Workstation screen | 1 Set | ||
| Workstation button box | 2 Sets | Schedule start and stop operations | |
| General air system | 1 Set | Configuration A: Airtac Configuration B: SMC | |
| Electrical master control series and human-machine operation panel | PLC+industrial touch screen master control | 1 Set | Configuration A: Mitsubishi PLC+Weilon touch screen Configuration B: Siemens PLC+touch screen |
| Safety grating | 2 Sets | Optional | |
| Online detection of welding wire presence | 1 Set | Optional | |
| Online detection of compressed air pressure | 1 Set | Optional | |
| Online detection of welding shielding gas flow | 1 Set | Optional | |
| Weld seam laser tracking (positioning) | 1 Set | Optional | |
| Information system (MES) collection port | 1 Set | Optional |
02-1 Lightweight parts welding robot workstation-type B standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting
| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m arm span | 1 Set | |
| Fully digital welding and wire feeder system | 1 Set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1 Set | According to the welding machine model, matching welding guns with different process performance | |
| Welding wire barrel trolley and rear wire feeding tube | 1 Set | ||
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 Set | |
| Robot mount | 1 Set | ||
| Single axis flip positioner | Load: 500Kg Applicable fixture Size: 0.8m (length)*0.5m (width) | 2 Sets | Reserved clamp quick change interface |
| Public mounting base | 1 Set | ||
| Fully enclosed welding room | 1 Set | Input power main control box, air control box, room lighting, electric rolling shutter door, dust removal equipment installation interface, maintenance ladder and aerial fence |
02-2 Lightweight parts welding robot workstation-type B standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting
| Name | Model specifications | Quantity | Note |
| Workstation screen | 1 Set | ||
| Workstation button box | 2 SetS | Schedule start and stop operations | |
| General air system | 1 Set | Configuration A: Airtac Configuration B: SMC | |
Electrical master control series and human-machine operation panel | PLC+industrial touch screen master control | 1 Set | Configuration A: Mitsubishi PLC+Weilon touch screen Configuration B: Siemens PLC+touch screen |
| Safety grating | 2 Sets | Optional | |
| Online detection of welding wire presence | 1 Set | Optional | |
Online detection of compressed air pressure | 1 Set | Optional | |
| Online detection of welding shielding gas flow | 1 Set | Optional | |
| Weld seam laser tracking (positioning) | 1 Set | Optional | |
| Information system (MES) collection port | 1 Set | Optional |
03-1 Lightweight parts welding robot workstation-Type C standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting
| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m arm span | 1/2 Set | |
| Fully digital welding and wire feeder system | 1/2 Set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1/2 Set | According to the welding machine model, matching welding guns with different process performance | |
| Welding wire barrel trolley and rear wire feeding tube | 1/2 Set | ||
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 Set | |
| Robot mount | 1/2 Set | ||
| Single axis horizontal rotary table | Load: 500Kg Applicable rotation diameter: ≤1m Applicable height: ≤0.5m | 2 Sets | Reserved clamp quick change interface |
| Public mounting base | 1 Set |
03-2 Lightweight parts welding robot workstation-type C standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting
| Name | Model specifications | Quantity | Note |
| Fully enclosed welding room | 1 Set | Input power main control box, air control box, room lighting, electric rolling shutter door, dust removal equipment installation interface, maintenance ladder and aerial fence | |
| Workstation screen | 1 Set | ||
| Workstation button box | 2 Sets | Schedule start and stop operations | |
| General air system | 1 Set | Configuration A: Airtac Configuration B: SMC | |
Electrical master control series and human-machine operation panel | PLC+industrial touch screen master control | 1 Set | Configuration A: Mitsubishi PLC+Weilon touch screen Configuration B: Siemens PLC+touch screen |
| Safety grating | 2 Sets | Optional | |
| Online detection of welding wire presence | 1/2 Set | Optional | |
Online detection of compressed air pressure | 1 Set | Optional | |
| Online detection of welding shielding gas flow | 1/2 Set | Optional | |
| Weld seam laser tracking (positioning) | 1/2 Set | Optional | |
| Information system (MES) collection port | 1 Set | Optional |
04-1 Lightweight parts welding robot workstation-type D standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting cutting
| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m, 2m arm span optional | 1/2 Set | |
| Fully digital welding and wire feeder system | 1/2 Set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1/2 Set | According to the welding machine model, matching welding guns with different process performance | |
| Welding wire barrel trolley and rear wire feeding tube | 1/2 Set | ||
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 Set | |
| Robot mount | 1/2 Set | ||
| Vertical flipping three-axis positioner | Flip shaft load: 500Kg Applicable fixture size for flip axis: 2.4m (length) * 0.8m (width) | 1 Set | Reserved clamp quick change interface |
| Public mounting base | 1 Set | ||
| Fully enclosed welding room | 1 Set | Input power main control box, air control box, room lighting, electric rolling shutter door, dust removal equipment installation interface, maintenance ladder and aerial fence |
05-1 Lightweight parts welding robot workstation-type E standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting
| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m, 2m arm span optional | 1/2 Set | |
| Fully digital welding and wire feeder system | 1/2 Set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1/2 Set | According to the welding machine model, matching welding guns with different process performance | |
| Welding wire barrel trolley and rear wire feeding tube | 1/2 Set | ||
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 Set | |
| Robot mount | 1/2 Set | ||
| Horizontal rotating three-axis positioner | Flip shaft load: 500Kg Applicable fixture size for flip axis: 2.2m (length) * 1m (width) | 1 Set | Reserved clamp quick change interface |
| Public mounting base | 1 Set | ||
| Fully enclosed welding room | 1 Set | Input power main control box, air control box, room lighting, electric rolling shutter door, dust removal equipment installation interface, maintenance ladder and aerial fence |
05-2 Lightweight parts welding robot workstation-type E standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting
| Name | Model specifications | Quantity | Note |
| Workstation screen | 1 Set | ||
| Workstation button box | 2 Sets | Schedule start and stop operations | |
| General air system | 1 Set | Configuration A: Airtac Configuration B: SMC | |
Electrical master control series and human-machine operation panel | PLC+industrial touch screen master control | 1 Set | Configuration A: Mitsubishi PLC+Weilon touch screen Configuration B: Siemens PLC+touch screen |
| Safety grating | 2 Sets | Optional | |
| Online detection of welding wire presence | 1/2 Set | Optional | |
Online detection of compressed air pressure | 1 Set | Optional | |
| Online detection of welding shielding gas flow | 1/2 Set | Optional | |
| Weld seam laser tracking (positioning) | 1/2 Set | Optional | |
| Information system (MES) collection port | 1 Set | Optional |
06-1 Lightweight parts welding robot workstation-type F standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting
| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m, 2m arm span optional | 2 Sets | |
| Fully digital welding and wire feeder system | 2 Sets | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 2 Sets | According to the welding machine model, matching welding guns with different process performance | |
| Welding wire barrel trolley and rear wire feeding tube | 2 Sets | ||
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 Set | |
| Robot mount | 2 Sets | ||
| Head and tail type single axis positioner | Flip shaft load: 500Kg Applicable rotation diameter: ≤1m Applicable length: ≤2m | 2 Sets | Reserved clamp quick change interface Head and tail seats with automatic forward and backward and length-adjustable functions |
| Public mounting base | 1 Set | ||
| Fully enclosed welding room | 1 Set | Input power main control box, air control box, room lighting, electric rolling shutter door, dust removal equipment installation interface, maintenance ladder and aerial fence |
06-2 Lightweight parts welding robot workstation-type F standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting
| Name | Model specifications | Quantity | Note |
| Workstation screen | 1 Set | ||
| Workstation button box | 2 Sets | Schedule start and stop operations | |
| General air system | 1 Set | Configuration A: Airtac Configuration B: SMC | |
Electrical master control series and human-machine operation panel | PLC+industrial touch screen master control | 1 Set | Configuration A: Mitsubishi PLC+Weilon touch screen Configuration B: Siemens PLC+touch screen |
| Safety grating | 2 Sets | Optional | |
| Online detection of welding wire presence | 1/2 Set | Optional | |
Online detection of compressed air pressure | 1 Set | Optional | |
| Online detection of welding shielding gas flow | 1/2 Set | Optional | |
| Weld seam laser tracking (positioning) | 1/2 Set | Optional | |
| Information system (MES) collection port | 1 Set | Optional |
01-1 Heavy-duty arc welding robot workstation-Type A standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting
| Name | Model specifications | Quantity | Note |
| Robot body system | 2m arm span | 1 Set | |
| Fully digital welding and wire feeder system | 1 Set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1 Set | According to the welding machine model, matching welding guns with different process performance | |
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 Set | |
| Robot heavy load track | Effective stroke: 5m | 1 Set | With robot mounting base, control cabinet mounting bracket, welding machine and water tank mounting bracket, wire barrel mounting bracket, gun cleaner bracket |
| Single axis head and tail positioner | Load: 1-3T optional Applicable fixture size: 6m (length) * 1.5m (width) | 2 Sets | Reserved clamp quick change interface |
| Semi-enclosed security fence | 1 Set | With air control box | |
| Workstation button box | 2 Set | Schedule start and stop operations |
01-2 Heavy-duty arc welding robot workstation-Type A standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting
| Name | Model specifications | Quantity | Note |
| General air system | 1 Set | Configuration A: Airtac Configuration B: SMC | |
Electrical master control series and human-machine operation panel | PLC+industrial touch screen master control | 1 Set | Configuration A: Mitsubishi PLC+Weilon touch screen Configuration B: Siemens PLC+touch screen |
| Safety grating | 2 Sets | Optional | |
| Online detection of welding wire presence | 1 Set | Optional | |
Online detection of compressed air pressure | 1 Set | Optional | |
| Online detection of welding shielding gas flow | 1 Set | Optional | |
| Medium and thick plate arc welding software | Contact sensing Arc tracking Multi-layer and multi-channel | 1 Set | Optional |
| Weld seam laser tracking (positioning) | 1 Set | Optional | |
| Information system (MES) collection port | 1 Set | Optional |
02-1 Heavy-duty arc welding robot workstation-Type B standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting Model specifications
| Name | Model specifications | Quantity | Note |
| Robot body system | 2m arm span | 1 Set | |
| Fully digital welding and wire feeder system | 1 Set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1 Set | According to the welding machine model, matching welding guns with different process performance | |
| Welding wire barrel trolley and rear wire feeding tube | Effective stroke: 5m | 1 Set | |
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 Set | |
| Robot mount | 1 Set | ||
| Single axis head and tail positioner | Load: 1-3T optional Applicable fixture size: 3m (length) * 1.5m (width) | 2 Sets | Reserved clamp quick change interface Tailstock with pneumatic warning |
| Public mounting base | 1 Set | ||
| Semi-enclosed security fence | 1 Set | With control cabinet and welding machine, water tank, centralized storage rack, air control box | |
| Workstation button box | 2 Sets | Schedule start and stop operations |
02-2 Heavy-duty arc welding robot workstation-Type B standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting
| Name | Model specifications | Quantity | Note |
| General air system | 1 Set | Configuration A: Airtac Configuration B: SMC | |
Electrical master control series and human-machine operation panel | PLC+industrial touch screen master control | 1 Set | Configuration A: Mitsubishi PLC+Weilon touch screen Configuration B: Siemens PLC+touch screen |
| Safety grating | 2 Sets | Optional | |
| Online detection of welding wire presence | 1 Set | Optional | |
Online detection of compressed air pressure | 1 Set | Optional | |
| Online detection of welding shielding gas flow | 1 Set | Optional | |
| Medium and thick plate arc welding software | Contact sensing Arc tracking Multi-layer and multi-channel | 1 Set | Optional |
| Weld seam laser tracking (positioning) | 1 Set | Optional | |
| Information system (MES) collection port | 1 Set | Optional |
03-1 Heavy-duty arc welding robot workstation–C type standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting
| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m, 2m armspan | 1 set | |
| Fully digital welding machine and wire feeder system | 1 set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1 set | According to the welding machine model, matching welding guns with different process performance | |
| Welding wire barrel trolley and rear wire feeding tube | 1 set | ||
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 set | |
| Robot heavy load track | Effective stroke: 4m | 1 set | |
| Robot upside down C-frame | 1 set | With welding machine and water tank mounting bracket, wire barrel mounting bracket, gun cleaning bracket | |
| Single axis head and tail positioner | Load: 1-3T optional Applicable fixture size: 4m (length) * 1m (width) | 1 set | Reserved clamp quick change interface The tailstock can be manually adjusted along the length direction, with an adjustment stroke of 1.5m. |
04-1 Heavy-duty arc welding robot workstation–D type standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting
| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m, 2m armspan | 1 set | |
| Fully digital welding machine and wire feeder system | 1 set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1 set | According to the welding machine model, matching welding guns with different process performance | |
| Welding wire barrel trolley and rear wire feeding tube | 1 set | ||
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 set | |
| Robot mount | 1 set | ||
| Two-axis L-type positioner | Load: 1T, 2T optional | 1 set | Reserved clamp quick change interface |
04-2 Heavy-duty arc welding robot workstation–D type standard configuration
| Semi-enclosed security fence | 1 set | With control cabinet, welding machine and water tank centralized storage rack, air control box | |
| Workstation button box | 1 set | Schedule start and stop operations | |
| General air system | 1 set | Configuration A: Airtac Configuration B: SMC | |
| Electrical master control series and human-machine operation panel PLC + industrial touch screen master control | PLC+industrial touch screen master control | 1 set | Configuration A: Mitsubishi PLC+Weilon touch screen Configuration B: Siemens PLC+touch screen |
| Safety grating | 1 set | Optional | |
| Online detection of welding wire presence | 1 set | Optional | |
| Compressed air pressure online detection | 1 set | Optional | |
| Online detection of welding shielding gas flow | 1 set | Optional | |
| Medium and thick plate arc welding software | Contact sensing Arc tracking Multi-layer and multi-channel | 1 set | Optional |
| Weld seam laser tracking (positioning) | 1 set | Optional | |
| Information system (MES) collection port | 1 set | Optional |
05-1 Heavy-duty arc welding robot workstation–E type standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting
| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m, 2m armspan | 1/2 set | Single or double robots optional |
| Fully digital welding machine and wire feeder system | 1/2 set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1/2 set | According to the welding machine model, matching welding guns with different process performance | |
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1/2 set | |
| Robot heavy load sky rail | X-axis (left and right) effective travel: 2m-30m optional Y-axis (front and rear) effective travel: 1m-2m optional Z-axis (up and down) effective stroke: 1m-2m optional | 1 set | 1 axis (X), 2 axis (Y), 3 axis (Z) can be selected in any combination; With control cabinet mounting bracket, welding machine and water tank mounting bracket, welding wire barrel mounting bracket, gun cleaner bracket, inspection ladder and inspection platform |
| Single axis head and tail positioner | Load: 1-5T optional Applicable rotation diameter: ≤ψ3m | 1/2 set | The reserved clamp quick-change interface head and tailstock can be manually adjusted along the length direction, with an adjustment stroke of 1-2m. |
05-2 Heavy-duty arc welding robot workstation–E type standard configuration
| Semi-enclosed security fence | 1 set | With air control box | |
| Workstation button box | 1/2 set | Schedule start and stop operations | |
| General air system | 1 set | Configuration A: Airtac Configuration B: SMC | |
| Electrical master control series and human-machine operation panel PLC + industrial touch screen master control | PLC+industrial touch screen master control | 1 set | Configuration A: Mitsubishi PLC+Weilon touch screen Configuration B: Siemens PLC+touch screen |
| Safety grating | 1/2 set | Optional | |
| Online detection of welding wire presence | 1/2 set | Optional | |
| Compressed air pressure online detection | 1 set | Optional | |
| Online detection of welding shielding gas flow | 1/2 set | Optional | |
| Medium and thick plate arc welding software | Contact sensing Arc tracking Multi-layer and multi-channel | 1/2 set | Optional |
| Weld seam laser tracking (positioning) | 1/2 set | Optional | |
| Information system (MES) collection port | 1 set | Optional |
06-1 Heavy-duty arc welding robot workstation–F type standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting
| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m, 2m armspan | 1 set | |
| Fully digital welding machine and wire feeder system | 1 set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1 set | According to the welding machine model, matching welding guns with different process performance | |
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 set | |
| Robot two-axis T-shaped heavy-load sky rail | X-axis (left and right) effective travel: 3m-4m optional Z-axis (up and down) effective stroke: 1m-2m optional | 1 set | With air control box, control cabinet mounting bracket, welding machine and water tank mounting bracket, wire barrel mounting bracket, gun cleaner bracket, inspection ladder and inspection platform |
| Single-axis head and tail positioner (side-mounted) | Load: 1-3T optional Applicable rotation diameter: ≤ψ1.8m | 1 set | The reserved clamp quick-change interface head and tailstock can be manually adjusted along the length direction, with an adjustment stroke of 0.5m. |
06-2 Heavy-duty arc welding robot workstation–F type standard configuration
| Workstation button box | 1 set | Schedule start and stop operations | |
| General air system | 1 set | Configuration A: Airtac Configuration B: SMC | |
| Electrical master control series and human-machine operation panel PLC + industrial touch screen master control | PLC+industrial touch screen master control | 1 set | Configuration A: Mitsubishi PLC+Weilon touch screen Configuration B: Siemens PLC+touch screen |
| Online detection of welding wire presence | 1set | Optional | |
| Compressed air pressure online detection | 1 set | Optional | |
| Online detection of welding shielding gas flow | 1 set | Optional | |
| Medium and thick plate arc welding software | Contact sensing Arc tracking Multi-layer and multi-channel | 1 set | Optional |
| Weld seam laser tracking (positioning) | 1 set | Optional | |
| Information system (MES) collection port | 1 set | Optional |
07-1 Heavy-duty arc welding robot workstation–G type standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting
| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m and 2m arm span optional | 1 set | |
| Fully digital welding machine and wire feeder system | 1 set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1 set | According to the welding machine model, matching welding guns with different process performance | |
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 set | |
| Robot two-axis heavy-duty ground rail | X-axis (left and right) effective travel: 1.5m optional Z-axis (up and down) effective stroke: 1.5m optional | 1 set | With air control box, control cabinet mounting bracket, welding machine and water tank mounting bracket, wire barrel mounting bracket, gun cleaner bracket, inspection ladder and inspection platform |
| Two-axis double-column positioner | Load: 2-3T optional Applicable rotation diameter: ≤ψ3m | 1 set | The reserved clamp quick-change interface head and tailstock can be manually adjusted along the length direction, with an adjustment stroke of 0.5m. |
07-2 Heavy-duty arc welding robot workstation–G type standard configuration
| Workstation button box | 1 set | Schedule start and stop operations | |
| General air system | 1 set | Configuration A: Airtac Configuration B: SMC | |
| Electrical master control series and human-machine operation panel PLC + industrial touch screen master control | PLC+industrial touch screen master control | 1 set | Configuration A: Mitsubishi PLC+Weilon touch screen Configuration B: Siemens PLC+touch screen |
| Online detection of welding wire presence | 1set | Optional | |
| Compressed air pressure online detection | 1 set | Optional | |
| Online detection of welding shielding gas flow | 1 set | Optional | |
| Medium and thick plate arc welding software | Contact sensing Arc tracking Multi-layer and multi-channel | 1 set | Optional |
| Weld seam laser tracking (positioning) | 1 set | Optional | |
| Information system (MES) collection port | 1 set | Optional |
08-1 Heavy-duty arc welding robot workstation–H type standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting
| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m and 2m arm span optional | 1 set | |
| Fully digital welding machine and wire feeder system | 1 set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1 set | According to the welding machine model, matching welding guns with different process performance | |
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 set | |
| Robot rotating upside down C-frame | Z-axis (up and down) effective stroke: 1-2m Rotation angle: ±90° | 1 set | With wire barrel mounting bracket, gun cleaning bracket, and inspection ladder |
| Two-axis double-column positioner | Load: 3-10T optional Applicable rotation diameter: ≤ψ3m | 1 set | The reserved clamp quick-change interface head and tailstock can be manually adjusted along the length direction, with an adjustment stroke of 0.5m. |
08-2 Heavy-duty arc welding robot workstation–H type standard configuration
| Semi-enclosed security fence | 1 set | Centralized storage rack with air control box, control cabinet, welding machine and water tank | |
| Workstation button box | 1 set | Schedule start and stop operations | |
| General air system | 1 set | Configuration A: Airtac Configuration B: SMC | |
| Electrical master control series and human-machine operation panel PLC + industrial touch screen master control | PLC+industrial touch screen master control | 1 set | Configuration A: Mitsubishi PLC+Weilon touch screen Configuration B: Siemens PLC+touch screen |
| Online detection of welding wire presence | 1 set | Optional | |
| Compressed air pressure online detection | 1 set | Optional | |
| Online detection of welding shielding gas flow | 1 set | Optional | |
| Medium and thick plate arc welding software | Contact sensing Arc tracking Multi-layer and multi-channel | 1 set | Optional |
| Weld seam laser tracking (positioning) | 1 set | Optional | |
| Information system (MES) collection port | Optional |
01-1 Resistance spot welding robot workstation–standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting
| Name | Model specifications | Quantity | Note |
| Robot body system | 2.7m arm span/210kg load | 1 set | With spot welding software package |
| Robot servo welding clamp system | C type and X type are optional | 1 set | According to the material of the welding object, match the models with different welding performance |
| Flexible line package | 1 set | ||
| Water and gas combination unit | 1 set | ||
| Automatic grinder | 1 set | ||
| Robot mount | 1 set | Heavy duty robot mount | |
| Clamp quick change interface | pneumatic | 2/3 set | Reserved clamp quick change interface |
| Semi-enclosed security fence | 1 set | With control cabinet and water tank centralized storage rack | |
| Safety grating | 2/3 set | ||
| Workstation button box | 2/3 set | Schedule start and stop operations | |
| Electrical master control series and human-machine operation panel PLC + industrial touch screen master control | 1 set | Configuration A: Mitsubishi PLC + Weilon touch screen Configuration B: Siemens PLC + touch screen | |
| Information system (MES) collection port | 1 set | optional |
01-2 Ground rail type formal welding robot system – standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting, flame cutting
| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m and 2m arm span optional | 1 set | Multiple robots optional |
| Fully digital welding machine and wire feeder system | 1 set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1 set | According to the welding machine model, matching welding guns with different process performance | |
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 set | |
| Robot track | Effective stroke: 2-30m optional Rated load: 1T Running speed: 0-15m/min Repeat positioning accuracy: ±0.15mm | 1 set | With robot mounting base, control cabinet and welding machine mounting bracket, wire barrel mounting bracket, gun cleaner bracket |
| Robot external axis | 1 set | With extended flexible cable | |
| Medium and thick plate arc welding software | contact tracing Arc tracking Multi-layer and multi-channel | 1 set | optional |
| Weld seam laser tracking (positioning) | 1 set | optional |
02 Ground rail-type upside-down welding robot system–standard configuration
Applicable welding processes: gas shielded welding, xenon arc welding, laser welding, laser cutting, plasma cutting, flame cutting
| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m and 2m arm span | 1 set | Multiple robots optional |
| Fully digital welding machine and wire feeder system | 1 set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1 set | According to the welding machine model, matching welding guns with different process performance | |
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 set | |
| Robot heavy load track | Effective stroke: 2-30m Rated load: 3.5T Running speed: 0-15m/min Repeat positioning accuracy: ±0.15mm | 1 set | |
| Robot upside down C-frame | 1 set | ||
| Robot external axis | 1 set | With extended flexible cable | |
| Medium and thick plate arc welding software | contact tracing Arc tracking Multi-layer and multi-channel | 1 set | optional |
| Weld seam laser tracking (positioning) | 1 set | optional |
03 Sky rail-type upside-down welding robot system–standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting, flame cutting
| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m and 2m armspan | 1 set | Multiple robots optional |
| Fully digital welding machine and wire feeder system | 1 set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1 set | According to the welding machine model, matching welding guns with different process performance | |
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 set | |
| Robot sky rail | X-axis (left and right) effective travel: 2m-30m optional Y-axis (front and rear) effective travel: 1m-2m optional Z-axis (up and down) effective stroke: 1m-2m optional Rated load: 0.4T Running speed of each axis: 0-15m/min Repeat positioning accuracy of each axis: ±0.15mm | 1 set | 1 axis (X), 2 axis (Y), 3 axis (Z) can be selected in any combination; With control cabinet and welding machine mounting bracket, wire barrel mounting bracket, gun cleaner bracket, inspection ladder and inspection platform |
| Robot external axis | 3 sets | With extended flexible cable | |
| Dust collection ceiling hood | 1 set | optional | |
| Medium and thick plate arc welding software | Contact sensing Arc tracking Multi-layer and multi-channel | 1 set | optional |
| Weld seam laser tracking (positioning) | 1 set | optional |
04 Gantry type upside down welding robot system – standard configuration
Applicable welding processes: gas shielded welding, argon arc welding, laser welding, laser cutting, plasma cutting, flame cutting
| Name | Model specifications | Quantity | Note |
| Robot body system | 1.4m and 2m armspan | 1 set | Multiple robots optional |
| Fully digital welding machine and wire feeder system | 1 set | According to the material of the welding object, match the models with different welding performance | |
| Robot anti-collision automatic welding gun | 1 set | According to the welding machine model, matching welding guns with different process performance | |
| Automatic gun cleaner | Clean gun, cut wire, spray silicone oil | 1 set | |
| Robot sky rail | Gantry span: <10m optional Effective stroke of X-axis (left and right): ≤9m optional Y-axis (front and rear) effective travel: ≤100m optional Z-axis (up and down) effective stroke: 1m-2m optional Rated load capacity: 0.4T (single robot) Running speed of each axis: 0-15m/min Repeat positioning accuracy of each axis: ±0.15mm Y-axis (front and rear) track specifications: P43 heavy rail precision grinding Processing + installation basis (prepared by user) | 1 set | 1 axis (X), 2 axis (Y), 3 axis (Z) can be selected in any combination; With control cabinet and welding machine mounting bracket, wire barrel mounting bracket, gun cleaner bracket, inspection ladder and inspection platform |
| Robot external axis | 4 sets | With extended flexible cable; Y-axis synchronous dual drive mode | |
| Medium and thick plate arc welding software | Contact sensing Arc tracking Multi-layer and multi-channel | 1 set | optional |
| Weld seam laser tracking (positioning) | 1 set | optional |
01.Standard configuration of teaching-free robot plasma cutting beveling workstation
Applicable welding process: plasma cutting.
| Name | Model specifications | Quantity | Note |
| Robot body system | 1.8m arm span/20kg load | 1 Set | |
| Inverter mechanized plasma cutting machine system | 1 Set | Models with different welding performance according to the material of the welding object | |
| Machine fine plasma cutting gun | 1 Set | According to the different matching of welding machine models, welding guns with different process performance can be matched. | |
| Anti-collision special gun rack | 1 Set | ||
| 3D vision camera system | 1 Set | With independent controller and software | |
| Camera mount | 1 Set | ||
| Robot mount | 1Set | ||
| Public mounting base | 1 Set | With control cabinet mounting bracket, cutting machine and water tank mounting bracket | |
| Cutting table | Cutting range: 1.5m (length)*1m (width) | 1 Set | Removable |
| Workstation button box | 1 Set | Schedule start and stop operations |
02. Robot flame cutting workstation-standard configuration
Applicable welding process: flame cutting.
| Name | Model specifications | Quantity | Note |
| Robot body system | 2m wingspan | 1 Set | |
| Gas distribution system | 1 Set | ||
| Flame cutting torch device | 1 Set | ||
| Anti-collision special cutting torch holder | 1 Set | ||
| Automatic ignition device | 1 Set | ||
| Robot mount | 1 Set | ||
| Cutting table | Cutting range: 1.5m (length) * 1m (width) | 2 Sets | with mobile waste recycling push |
| Workstation button box | 2 Sets | Schedule start and stop operations |
03. Standard CNC laser cutting machine automatic blanking system – standard configuration
Applicable welding process: CNC laser cutting machine plate loading and unloading
| Name | Model specifications | Quantity | Note |
| Three-axis gantry truss manipulator | X, Y, Z rectangular coordinates Load:200kg |
1 Set | |
| Grabbing fixture | Applicable material thickness: ≤3mm Applicable plate range: 2.5m (length) * 1.25m (width) |
1 Set | |
| Automatic centering table | 1 Set | ||
| Security fence | Grid fence type | 1 Set | Total length about 17m |
| Safety grating | 1 Set | ||
| Vacuum system | 1 Set | ||
| General air system | 1 Set | Configuration A: Airtac Configuration B: SMC |
|
| Electrical master control series and human-machine operation panel PLC + industrial touch screen master control | 1 Set | Configuration A: Mitsubishi PLC+Weilon touch screen Configuration B: Siemens PLC+touch screen |
|
| Information system (MES) collection port | 1 Set | Optional |
Professional grade welding tooling fixture (non-standard customization)
All tooling fixtures adopt a quick-change design, with a product update interface reserved for users. The structural skeleton has sufficient steel and strength, and the welded parts undergo aging treatment to eliminate internal stress. Each welded component is individually positioned and clamped to ensure a relatively correct positional relationship between each welded component to meet the requirements of the workpiece drawing.
Clamp material:
Fixture table (BASE), base plate, bracket, etc. Pins and circular positioning tables for workpiece positioning Positioning block, collision block, ordinary pressure plate Quick change positioning pins and sleeves Screws, bolts Sheet metal splashback Pneumatic Components Detection method
Q235-A 40Cr composite salt bath treatment HRC49-52 40Cr composite salt bath treatment HRC49-52 40Cr composite salt bath treatment HRC49-52 Level 8.8, Level 12.9 brass SMC, FESTO, AirTAC Three coordinates
Professional grade welding tooling fixture (non-standard customization)
Welding fixture for new energy vehicle components
Professional grade welding tooling fixture (non-standard customization)
All tooling fixtures adopt a quick-change design, with a product update interface reserved for users. The structural skeleton has sufficient steel and strength, and the welded parts undergo aging treatment to eliminate internal stress. Each welded component is individually positioned and clamped to ensure a relatively correct positional relationship between each welded component to meet the requirements of the workpiece drawing.
Clamp material:
Fixture table (BASE), base plate, bracket, etc. Pins and circular positioning tables for workpiece positioning Positioning block, collision block, ordinary pressure plate Quick change positioning pins and sleeves Screws, bolts Sheet metal splashback Pneumatic Components Detection method
Q235-A 40Cr composite salt bath treatment HRC49-52 40Cr composite salt bath treatment HRC49-52 40Cr composite salt bath treatment HRC49-52 Level 8.8, Level 12.9 brass SMC, FESTO, AirTAC Three coordinates
Professional grade welding tooling fixture (non-standard customization)
Welding jig for commercial vehicle parts
Professional grade welding tooling fixture (non-standard customization)
All tooling fixtures adopt a quick-change design, with a product update interface reserved for users. The structural skeleton has sufficient steel and strength, and the welded parts undergo aging treatment to eliminate internal stress. Each welded component is individually positioned and clamped to ensure a relatively correct positional relationship between each welded component to meet the requirements of the workpiece drawing.
Clamp material:
Fixture table (BASE), base plate, bracket, etc. Pins and circular positioning tables for workpiece positioning Positioning block, collision block, ordinary pressure plate Quick change positioning pins and sleeves Screws, bolts Sheet metal splashback Pneumatic Components Detection method
Q235-A 40Cr composite salt bath treatment HRC49-52 40Cr composite salt bath treatment HRC49-52 40Cr composite salt bath treatment HRC49-52 Level 8.8, Level 12.9 brass SMC, FESTO, AirTAC Three coordinates
Professional grade welding tooling fixture (non-standard customization)
Welding fixture for parts of construction machinery
Professional grade welding tooling fixture (non-standard customization)
Professional grade welding tooling fixture (non-standard customization)
Clamp material:
Fixture table (BASE), base plate, bracket, etc. Pins and circular positioning tables for workpiece positioning Positioning block, collision block, ordinary pressure plate Quick change positioning pins and sleeves Screws, bolts Sheet metal splashback Pneumatic Components Detection method
Q235-A 40Cr composite salt bath treatment HRC49-52 40Cr composite salt bath treatment HRC49-52 40Cr composite salt bath treatment HRC49-52 Level 8.8, Level 12.9 brass SMC, FESTO, AirTAC Three coordinates
Professional grade welding tooling fixture (non-standard customization)
Welding fixture for sheet metal and components
Professional grade welding tooling fixture (non-standard customization)
All tooling fixtures adopt a quick-change design, with a product update interface reserved for users. The structural skeleton has sufficient steel and strength, and the welded parts undergo aging treatment to eliminate internal stress. Each welded component is individually positioned and clamped to ensure a relatively correct positional relationship between each welded component to meet the requirements of the workpiece drawing.
Clamp material:
Fixture table (BASE), base plate, bracket, etc. Pins and circular positioning tables for workpiece positioning Positioning block, collision block, ordinary pressure plate Quick change positioning pins and sleeves Screws, bolts Sheet metal splashback Pneumatic Components Detection method
Q235-A 40Cr composite salt bath treatment HRC49-52 40Cr composite salt bath treatment HRC49-52 40Cr composite salt bath treatment HRC49-52 Level 8.8, Level 12.9 brass SMC, FESTO, AirTAC Three coordinates
Professional grade welding tooling fixture (non-standard customization)
Welding jig for agricultural machinery parts
Factory intelligent welding production line (non-standard)
The factory intelligent welding production line is a production system that uses robots, welding equipment and various auxiliary equipment to automatically complete the product welding process. It is based on the customer’s product welding process and meeting the welding production rhythm, fully considering the supply and demand management between each process, and striving for the production line performance ratio, while taking into account the economy, safety, good operability and welding reliability of the production line. and high flexibility of the production line rather than standard customized project products.
The production line consists of arc welding robots, digital welding machines, pneumatic (hydraulic) clamping tooling, servo positioners, handling robots, automated logistics equipment, automatic marking equipment, automated testing equipment, PLC control systems, QR code recognition equipment, RFID It consists of intelligent identification equipment, computer MES management system, database software system, tooling automatic switching system, etc.: to fully realize the automated, intelligent and flexible production of welding product parts.
The production line reduces manual intervention, reduces the labor intensity of traditional welders, improves the working environment of traditional welders, changes traditional welding work methods, improves the level of welding automation, and at the same time provides a solid foundation for stabilizing product quality and realizing customer-customized production. protection.
Intelligent welding production line for aerial work vehicle arm frame
Aerial work vehicle arm turntable intelligent welding production line
Forklift frame intelligent welding line
Box beam automatic welding line
Concrete mixing station hopper automatic welding line
Gondola end wall (heavy truck end door) automatic welding line
Gondola side wall (heavy truck side door) automatic welding production line
Tower crane main chord automatic welding line
Intelligent Manufacturing Information System
The intelligent manufacturing information system (MES system) is a set of production information management system oriented to the execution level of the workshop of manufacturing enterprises.
The MES system can provide enterprises with manufacturing data management, planning and scheduling management, production scheduling management, inventory management, quality management human resources management, work center/equipment management, tool and tooling management, procurement management, cost management, project Kanban management, production Process control, bottom-level data integration analysis, upper-level data integration and decomposition and other management modules create a solid, reliable, comprehensive and feasible manufacturing collaborative management platform for enterprises.
Functional module
1. Production monitoring
2. Data collection
3. Process management
4. Quality management
5. Report management
6. Production scheduling
7. Basic information
8. OEE indicator analysis
9. Salary management
10. Data sharing
11. Task assignment
12. Capability balance analysis
Production line information summary display / Production management summary display
System structurz / Equipment information and welding parameter collection and display / Equipment running status display
Manual scheduling / Production order management
Rework operation1 / Rework operation 2 / Production Execution 1 / Production Execution 2 / Production Execution 3 / Quality inspection operation /
Cases
01. New energy vehicles
02.Commercial vehicle modified vehicle
03.Construction machinery
04.Steel structure
05. Pressure vessel
06.Agricultural machinery
07.Environmental protection equipment
08.Photovoltaic
IngIntelligent processing production line for monocrystalline silicon ingots
09.Metallurgy
High-speed rail axle intelligent processing line
