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Full-V Sensor

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Sensor Series

Intelligent weld tracking sensor product line is rich, with strong anti-interference, adaptable to many welds and types, and can be expanded quickly

Sensor Series

Sensor Advantage

  • Compact size
    Embedded controller, small size, low power consumption High integration, compact, easy to disassemble and assemble
  • Perfect protection design
    The internal structure design is reliable and suitable for various complex and harsh industrial production environments
  • Strong real-time performance
    Efficient image detection algorithm improves image processing speed; unique trac king and calibration algorithm ensures real-time tracking
  • Strong anti-interference ability
    Built-in air cooling / air knife system; 3KV electrical protection design enables the product to adapt to various high-frequency electromagnetic and electrostatic industrial production environments
  • Flexible and diverse
    Plug and play
    Full weld support
    Support customized detection algorithms for non-standard welds Support communication protocols for more than 40 brands of robots
    Different resolutions meet different processes from laser welding to MIG welding
  • Easy to operate
    Fully graphical software interface, streamlined parameter setting, and detailed help menu, even non-professionals can quickly get started
Full-V Seneor Positive
Full-V Seneor Side
Full-V Seneor Back

How the system works

The laser weld tracking sensor uses a laser to illuminate the weld surface to form a laser light band, which is received and imaged by a high-definition camera. Through algorithm processing, the three-dimensional features of the weld are convert ed into structured information, including weld joint coordinates, misalignment, gap, etc. This information is transmitted to th e robot controller, which provides the robot with the trajectory and process parameters required for welding, guides the rob ot to weld in real time or correct workpiece deviations, and achieves perfect welding work. Compared with other solutions, laser weld tracking has the advantages of non-contact, high precision, high speed, and good adaptability.

Full-V Sensor Working Principle
Full-V Sensor Zero Gap Series
  • Zero Gap Series Weld Tracking System is a set of vision/laser composite sensors and supporting software systems designed for laser welding, TIG, plasma, friction stir welding,
  • The gap can be identified as a “0”
  • Complete standard laser weld seam tracking
  • Can work stably for long
ModelFV-150-ZO-TDFV-210-ZO-TD
Volume115*74*47mm115*74*47mm
Best observation distance168mm228mm
Depth of field distance155 ～ 180mm165-225mm
Vertical resolution0.05 ～ 0.07mm0.08 ～ 0.12mm
Minimum recognizable height0.6mm0.8mm
Field of view width27 ～ 31mm37 ～ 50mm
Horizontal resolution0.02 ～ 0.03mm0.03 ～ 0.04mm
Minimum recognizable width<0.08mm<0.1mm
Detection frequencyStandard 30hz, high speed 60hz
Operating voltage9 ～ 36V
Full-V Sensor The Mid-Range Series
  • The mid-range series is a set of compact laser sensors and supporting software systems designed for the characteristics of MIG welding process, such as large workpieces, many interferences, and large
  • Applied in welding positioning and real-time tracking.
  • Large working distance and small size.
  • High protection level and high welding precision.

Model

FV-160-TD

FV-160-WD

FV-240-TD

FV-240-WD

Volume

95*40*68mm

95*40*68mm

91*73*41mm

91*73*41mm

Best observation

distance

179mm

179mm

210mm

210mm

Depth of

field distance

120 ～ 250mm

120 ～ 250mm

200 ～ 300mm

150 ～ 320mm

Vertical resolution

0.07 ～ 0.13mm

0.09 ～ 0.39mm

0.1 ～ 0.16mm

0.11 ～ 0.52mm

Minimum

recognizable height

0.5mm

0.5mm

0.8mm

0.8mm

Field of view width

32 ～ 50mm

55 ～ 115mm

47 ～ 103mm

41 ～ 105mm

Horizontal resolution

0.02 ～ 0.03mm

0.03 ～ 0.06mm

0.03 ～ 0.04mm

0.04 ～ 0.08mm

Minimum

recognizable width

0.3mm

0.5mm

0.5mm

0.8mm

Detection

frequency

Standard 30hz

Operating

voltage

9 ～ 36V

  • The medium and long distance series is a set of laser sensors and supporting software systems designed for applications such as long-distance positioning and scanning of large workpieces without programming.
  • Applied in welding positioning, real-time tracking and scanning without
  • Large working distance and small
  • High protection level and high welding
Full-V Sersor The Medium And Long Distance Series

Model

FV-400-TD

FV-600-TD

Volume

122*38*62mm

193*50*97mm

Best observation distance

400mm

600mm

Depth of field distance

320 ～ 500mm

500 ～ 740mm

Vertical resolution

0.21 ～ 0.41mm

0.22 ～ 0.35mm

Minimum recognizable height

1.0mm

1.2mm

Field of view width

65 ～ 101mm

145 ～ 200mm

Horizontal resolution

0.06 ～ 0.08mm

0.06 ～ 0.08mm

Minimum recognizable width

0.8mm

0.8mm

Detection frequency

Standard 30hz

Operating voltage

9 ～ 36V

Contact Information

Send An Inquiry

EVS Robotics is an industrial robot supplier providing automation solutions and support to our customers. Our products are used in industrial automation such as welding, painting, handling, palletizing, bending and polishing. And after years of development, our core technology has been widely used in different industries like Automotive, Metal Industry, Food & Beverage, Medical & Pharmaceutical and more.

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