Full-V Sensor
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Sensor Series
Intelligent weld tracking sensor product line is rich, with strong anti-interference, adaptable to many welds and types, and can be expanded quickly
Sensor Advantage
- Compact size
Embedded controller, small size, low power consumption High integration, compact, easy to disassemble and assemble - Perfect protection design
The internal structure design is reliable and suitable for various complex and harsh industrial production environments - Strong real-time performance
Efficient image detection algorithm improves image processing speed; unique trac king and calibration algorithm ensures real-time tracking - Strong anti-interference ability
Built-in air cooling / air knife system; 3KV electrical protection design enables the product to adapt to various high-frequency electromagnetic and electrostatic industrial production environments - Flexible and diverse
Plug and play
Full weld support
Support customized detection algorithms for non-standard welds Support communication protocols for more than 40 brands of robots
Different resolutions meet different processes from laser welding to MIG welding - Easy to operate
Fully graphical software interface, streamlined parameter setting, and detailed help menu, even non-professionals can quickly get started
How the system works
The laser weld tracking sensor uses a laser to illuminate the weld surface to form a laser light band, which is received and imaged by a high-definition camera. Through algorithm processing, the three-dimensional features of the weld are convert ed into structured information, including weld joint coordinates, misalignment, gap, etc. This information is transmitted to th e robot controller, which provides the robot with the trajectory and process parameters required for welding, guides the rob ot to weld in real time or correct workpiece deviations, and achieves perfect welding work. Compared with other solutions, laser weld tracking has the advantages of non-contact, high precision, high speed, and good adaptability.
- Zero Gap Series Weld Tracking System is a set of vision/laser composite sensors and supporting software systems designed for laser welding, TIG, plasma, friction stir welding,
- The gap can be identified as a “0”
- Complete standard laser weld seam tracking
- Can work stably for long
| Model | FV-150-ZO-TD | FV-210-ZO-TD |
| Volume | 115*74*47mm | 115*74*47mm |
| Best observation distance | 168mm | 228mm |
| Depth of field distance | 155 ～ 180mm | 165-225mm |
| Vertical resolution | 0.05 ～ 0.07mm | 0.08 ～ 0.12mm |
| Minimum recognizable height | 0.6mm | 0.8mm |
| Field of view width | 27 ～ 31mm | 37 ～ 50mm |
| Horizontal resolution | 0.02 ～ 0.03mm | 0.03 ～ 0.04mm |
| Minimum recognizable width | <0.08mm | <0.1mm |
| Detection frequency | Standard 30hz, high speed 60hz | |
| Operating voltage | 9 ～ 36V | |
- The mid-range series is a set of compact laser sensors and supporting software systems designed for the characteristics of MIG welding process, such as large workpieces, many interferences, and large
- Applied in welding positioning and real-time tracking.
- Large working distance and small size.
- High protection level and high welding precision.
Model | FV-160-TD | FV-160-WD | FV-240-TD | FV-240-WD |
Volume | 95*40*68mm | 95*40*68mm | 91*73*41mm | 91*73*41mm |
Best observation distance | 179mm | 179mm | 210mm | 210mm |
Depth of field distance | 120 ～ 250mm | 120 ～ 250mm | 200 ～ 300mm | 150 ～ 320mm |
Vertical resolution | 0.07 ～ 0.13mm | 0.09 ～ 0.39mm | 0.1 ～ 0.16mm | 0.11 ～ 0.52mm |
Minimum recognizable height | 0.5mm | 0.5mm | 0.8mm | 0.8mm |
Field of view width | 32 ～ 50mm | 55 ～ 115mm | 47 ～ 103mm | 41 ～ 105mm |
Horizontal resolution | 0.02 ～ 0.03mm | 0.03 ～ 0.06mm | 0.03 ～ 0.04mm | 0.04 ～ 0.08mm |
Minimum recognizable width | 0.3mm | 0.5mm | 0.5mm | 0.8mm |
Detection frequency | Standard 30hz | |||
Operating voltage | 9 ～ 36V | |||
- The medium and long distance series is a set of laser sensors and supporting software systems designed for applications such as long-distance positioning and scanning of large workpieces without programming.
- Applied in welding positioning, real-time tracking and scanning without
- Large working distance and small
- High protection level and high welding
Model | FV-400-TD | FV-600-TD |
Volume | 122*38*62mm | 193*50*97mm |
Best observation distance | 400mm | 600mm |
Depth of field distance | 320 ～ 500mm | 500 ～ 740mm |
Vertical resolution | 0.21 ～ 0.41mm | 0.22 ～ 0.35mm |
Minimum recognizable height | 1.0mm | 1.2mm |
Field of view width | 65 ～ 101mm | 145 ～ 200mm |
Horizontal resolution | 0.06 ～ 0.08mm | 0.06 ～ 0.08mm |
Minimum recognizable width | 0.8mm | 0.8mm |
Detection frequency | Standard 30hz | |
Operating voltage | 9 ～ 36V | |